Have 5 boards v3.0 & only 2 work

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Have 5 boards v3.0 & only 2 work

Postby mac1 » Thu Nov 24, 2011 2:55 pm

At my disposal
2 laptops https://www.supermotors.net/getfile/897100/fullsize/100_1540.jpg & https://www.supermotors.net/getfile/897097/fullsize/100_1535.jpg
1 desktop https://www.supermotors.net/getfile/897099/fullsize/100_1539.jpg
1 usb adaptor
1 db9 serial cable ( for desktop)
5 vers. 3.0 MS's with ms1 chips https://www.supermotors.net/getfile/897095/fullsize/100_1531.jpg
1 stimulator https://www.supermotors.net/getfile/897098/fullsize/100_1537.jpg


using codes 029y, 029k with the latest download for 029y using the x86bit.
1 board is brand new was working fine, have a for sale listing and was sitting in a box, now no communication! https://www.supermotors.net/getfile/897 ... 0_1545.jpg
1 board belongs to a buddy which had a electrical short so i'm in the middle of reparing some obvious traces, no communication yet https://www.supermotors.net/getfile/897 ... 0_1544.jpg
1 board I modded for friend,working good and waiting for install, now no communication "FIDLE" led stays on with stim plugged in https://www.supermotors.net/getfile/897 ... 0_1547.jpg
1 board bought for repair or parts, new to me, uploads firmware Fine, but I have a seperate thread for this one just below this thread https://www.supermotors.net/getfile/897 ... 0_1546.jpg
1 board is working great on my racecar and haven't mixed any CPU's with these, communicates good with the usb adaptor and my tuning laptop

WHat I have tried:
db9 serial cable with my desktop, same results
loop back test with pins 12 & 13 jumpered works on all but the one with the short
tried uploading all of them hooked up to my car instead of the stim thinking supply voltage was an issue and same results
I used rubbing alcohol to clean boards
Last edited by mac1 on Thu Dec 01, 2011 1:14 am, edited 1 time in total.
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Re: Have 5 boards v3.0 & only 2 work, loyalty being tested

Postby jsmcortina » Thu Nov 24, 2011 4:00 pm

Loyalty to who or what?

James
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Re: Have 5 boards v3.0 & only 2 work, loyalty being tested

Postby mac1 » Thu Nov 24, 2011 4:35 pm

so your not gonna help? I dont give up easily, this happend all the sudden. I searched and all I can find is try another computer, usb adaptor or using serial cable. I do search, some of the threads were resolved and some are left in question. WHenever I start a thread, I post as much info as I can and when it's resolved I come back and end it.
I got these 2 other people relying on me, none of this makes any sense? Does any of it make sense to you?
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Re: Have 5 boards v3.0 & only 2 work, loyalty being tested

Postby dontz125 » Thu Nov 24, 2011 5:03 pm

5 boards out of - how many thousands in service? - fail in your hands. Multiple computers, USB & serial, on the car and on the stim. Sorry, friend - the common thread here is you. Get over yourself, remove the silly noise about 'loyalty', and ask coherent questions.

Review the testing and troubleshooting procedures in the manual. Review what you have, and what you've done. At this point, I'd suggest starting over - make a plan, including a point-by-point checklist for testing both your boards AND your stim. You might ask for suggestions on that, and perhaps post it up for comment. You really haven't described what you've done, what you're trying to accomplish, nor what you HAVE achieved.

Do you know for a fact that your stim works? It has no protection on the bottom, and is notoriously easy to short out. Does your wall-wart work? Are you getting proper voltages at all the proper places? Does your DB9 cable work? You mentioned doing a loop-back test on pins 12 and 13, but the DB-9 only has, well, 9 pins.
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Re: Have 5 boards v3.0 & only 2 work, loyalty being tested

Postby mac1 » Fri Nov 25, 2011 3:42 am

mac1 wrote:
1 board is brand new was working fine, have a for sale listing and was sitting in a box, now no communication! https://www.supermotors.net/getfile/897 ... 0_1545.jpg


well I somehow got this one to work again. Been tackling this for 6 hours maybe.

On the down side I have found 2 bad ms1 chips I now have to re-order and both of them are brand new 0 mileage.

all i've done so far was replace the r9 resistor that is famous for overheating on the stim
https://www.supermotors.net/getfile/897 ... 0_1551.jpg
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Re: Have 5 boards v3.0 & only 2 work, loyalty being tested

Postby mac1 » Sat Nov 26, 2011 8:18 pm

https://www.supermotors.net/getfile/897 ... oltage.jpg

that's what I get out of my good working board as a reference to my other other boards. Is that correct, using a 9v battery with the ms1 chip "OFF" the board.

=========================================================================================================

https://www.supermotors.net/getfile/897 ... -board.jpg <<<<<------U6 pin voltage check BAD?

that's what I get out of the board that was working just fine but now wont communicate with TS nor can I download firmware. Loopback test with Hyperterminal works fine w/ pins 12 & 13 jumpered on U1 socket.

Where is a good place to purchase a MAX232 chip, local store does not stock them


Is this a good MAX232 chip to buy http://www.ebay.com/itm/5pcs-MAX232EPE- ... 41511b1f40
Last edited by mac1 on Mon Nov 28, 2011 12:42 am, edited 1 time in total.
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Re: Have 5 boards v3.0 & only 2 work, loyalty being tested

Postby dontz125 » Sun Nov 27, 2011 10:00 am

Try the loop-back test across the DB9 pins 2 & 3. The U1-12 & 13 test only works if the MAX232 is working correctly.
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Re: Have 5 boards v3.0 & only 2 work, loyalty being tested

Postby dontz125 » Sun Nov 27, 2011 10:10 am

See this manual page for the MS1/E build and check instructions - http://www.msextra.com/doc/ms2extra/build_manual.htm. Just a little more than half-way down you'll find the voltages you should be seeing with the processor removed. Remember, if you are using MS1 chips you must NOT have the 12v input connected!
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Re: Have 5 boards v3.0 & only 2 work, loyalty being tested

Postby mac1 » Sun Nov 27, 2011 11:53 pm

dontz125 wrote:See this manual page for the MS1/E build and check instructions - http://www.msextra.com/doc/ms2extra/build_manual.htm. Just a little more than half-way down you'll find the voltages you should be seeing with the processor removed. Remember, if you are using MS1 chips you must NOT have the 12v input connected!


all those are there, also pin 2 of the u1 socket has ground although I didn't put it up inthe drawing I made. Though I dont have the 12v input jumper, I know about that one.
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Re: Have 5 boards v3.0 & only 2 work, loyalty being tested

Postby mac1 » Sun Nov 27, 2011 11:54 pm

dontz125 wrote:Try the loop-back test across the DB9 pins 2 & 3. The U1-12 & 13 test only works if the MAX232 is working correctly.


Is this with the stim not connected so i'm essentially testing the usb adaptor and the db9 plug on the main board?
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Re: Have 5 boards v3.0 & only 2 work, loyalty being tested

Postby mac1 » Mon Nov 28, 2011 12:41 am

https://www.supermotors.net/getfile/897 ... ard-u6.jpg <<<----U6 pin voltage check

that's what I get ouf my good working board as a reference, this is with or without the U1 main chip installed using a 9v battery. That does not coincide with the other board so there is an issue but where?
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Re: Have 5 boards v3.0 & only 2 work, loyalty being tested

Postby mac1 » Mon Nov 28, 2011 8:03 pm

https://www.supermotors.net/getfile/897 ... 0_1535.jpg
that's the message i'm getting on 3 of 4 U1 chips on my last good working board. So to me that sais they are all dead.
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Re: Have 5 boards v3.0 & only 2 work, loyalty being tested

Postby jsmcortina » Tue Nov 29, 2011 5:14 am

No, they aren't dead. The chip replied "! what" so it is alive. However, the reflash sent an unexpected command or something. Try with the boot jumper.

James
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Re: Have 5 boards v3.0 & only 2 work, loyalty being tested

Postby mac1 » Tue Nov 29, 2011 8:04 pm

well your absolutely right. THey all turned out good after using the jumper. Couldn't find a ZTX553 so i'm gonna take one off another board and test the RPM signal. Also lost my internet so had to use a friends. I'll keep this updated.
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Re: Have 5 boards v3.0 & only 2 work

Postby mac1 » Wed Dec 07, 2011 11:39 pm

so all my boards are now working after loading the code with the jumper in place. Not runnig on cars yet but the stimulator is flashing normal. GLAD!
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